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Spun Tank Heads & Dished Ends

Seamless dished ends from 100 to 1,500 mm diameter, spun to your crown radius and flanged to your mating geometry — with mill certificates and dimensional reports.

Head types

Four Profiles, One Process

A tank head is a shape plus an edge condition, and most sourcing problems come from the edge. We agree the profile and the flange geometry on the drawing before anything is spun, because a head that arrives with the wrong knuckle radius or an unprepared edge stops your welding line.

Head typeTypical application
HemisphericalPressure vessels and cryogenic tanks where the highest strength-to-weight ratio matters; deepest draw, spun in two or three passes
2:1 ellipsoidalThe workhorse of process and storage vessels — a good balance of capacity, strength and head height
Torispherical (flanged & dished)Low-pressure tanks, silos and hoppers where a shallower head keeps overall height down
Conical / dished coneHopper bottoms, cyclone inlets and transition pieces; concentric or eccentric
Flat flanged headAccess covers and blind flanges with a rolled or turned edge for bolting

Size and thickness envelope

SpecificationRange
Diameter100 mm – 1,500 mm (larger heads quoted as fabricated-and-spun assemblies)
Thickness1.0 mm – 8 mm depending on diameter and pressure requirement
Materials304, 316L, 321, carbon steel Q235/Q345, aluminum 5052/5083, copper
Edge preparationStraight flange, rolled knuckle, bevelled for welding, or trimmed square only
Crown radius tolerance±1% of nominal radius; profile checked against a template
Out-of-roundness≤0.5% of diameter on CNC-spun heads
DocumentationEN 10204 3.1 mill certificate, dimensional report, template check sheet
Quality

What Goes in the Box

Heads are usually one component in a vessel that somebody else certifies, so our job is to make your inspection boring. Every lot ships with a document pack that lets your welding engineer accept it without a site visit.

  • Mill certificate traceable to heat number, matched to the head serial number
  • Dimensional report: diameter, overall height, crown radius, flange width, squareness
  • Template check sheet for the profile, photographed against the physical head
  • Thickness readings at crown, knuckle and flange on a 12-point grid
  • Surface report — pits, roller marks and scratches logged, with acceptance against your drawing
  • Optional: PMI (positive material identification) test on 316L and duplex heads

We do not issue pressure-vessel certification. If your head needs a design-code stamp, tell us at enquiry stage and we will work with your notified body or supply the head for your own certification scope.

Handling

Getting a Big Round Part There Undamaged

A 1,200 mm head in 1.5 mm stainless will dent if it is strapped to a pallet like a box of castings. Large heads ship nested in pairs where the geometry allows, each one supported on a plywood cradle cut to the crown radius, with the flange protected by a rolled cardboard ring.

  • Nested pairs for hemispherical and 2:1 heads up to 1,500 mm
  • Plywood cradle cut to the crown profile for single heads
  • Flange edge protected with rolled board and stretch film
  • Fumigation-free plywood crates, ISPM 15 compliant
  • Loading photos and container plan sent before the truck leaves

For repeat programmes we keep the cradle drawing on file, so the second shipment is packed exactly like the first one that arrived clean.

FAQ

Questions Buyers Ask Us

Can you spin a head with a rolled knuckle and a straight flange?
Yes. The knuckle and flange are formed in the same spinning sequence on a profiled mandrel, then the edge is trimmed and, if needed, bevelled for welding. Tell us the flange width and the weld prep angle on the drawing and we will match it.
What is the largest head you can produce?
1,500 mm diameter from a single spun blank in our workshop. Above that, heads are usually made as two spun halves joined with a circumferential weld, or fabricated from petal segments — we can quote both and explain the trade-off in cost and inspection.
Do you supply heads in carbon steel?
Yes, typically Q235B or Q345B for silos, hoppers and non-corrosive service. Carbon steel heads are supplied oiled or primed, with the same dimensional documentation as stainless.
How do you verify the crown radius?
With a physical template machined to your drawing's radius, checked against the head on a surface plate at eight radial positions. The check sheet records the gap at each position and is photographed; if the gap exceeds your tolerance the head is re-spun, not shipped.
What lead time should I plan for?
A new head size with a new mandrel runs 12–15 working days to first article, then 10–15 days per batch depending on diameter and finishing. Repeat orders against an existing mandrel are faster — usually 7–10 working days.
Keep reading

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